High power LED color bulb with infrared remote function

ABSTRACT

The invention is a high power LED color bulb which has infrared remote function. The invention includes a reflector, a LED module which has inner LED chips, and a bulb cover which has inner controller to control a circuit board. The LED module is set behind the reflector, and LED chips are inside of the reflector, the bulb cover is behind the reflector, and LED module is connected to the controlling circuit board. Moreover, a light guide hole or light guide bar is attached from foresight of reflector and extend to the back of reflector to correspond with infrared sensor which controls circuit board. This is the structure of high power LED color bulb which has infrared remote function. With this invention, infrared sensor does not have to be set in front of reflector and still can receive infrared signal through light guide hole or light guide bar to control different functions, such as turn on/off, choosing colors, changing modes and adjusting illumination.

FIELD OF THE INVENTION

This invention is related with Light Emitting Diode, especially for the structural design of high power LED color bulb which includes infrared remote function.

BACKGROUND OF THE INVENTION

The lighting power of LED has increased due to the technology of manufacturing has been proved. Also, the function of LED has been changed from the earliest stage which was only applied to single color light or panel. Nowadays, it applies to illuminating facilities, such as projecting light . . . and etc.

At present, except using halogen as an illuminating component, in a market, there are other products which use LED as illuminating components. Using projecting light as an example, the projecting light has a main bulb cover, and there is a circuit board inside of the cover. Also, there is a reflector in front of bulb cover. Inside of the reflector, there are many electric connectors connecting to high power LED circuit board. By this structure, the projecting light could be fixed on the roof or walls, and through wires to connect to the switch. Therefore, people can control and turn on/off the light by switch.

However, there are several disadvantages about the LED lamps' structure and design as following:

-   -   1. Because of a traditional lamp just has a single color, so it         only requires of two modes that are turn on and turn off.         However, using LED color bulb to instead of traditional lamps,         due to there are several different color modes (e.g. 16 colors),         so there will be some difficulties by using traditional         controllers to operate multi-color lamps. Therefore, using a         remote controller to choose a color and operate all functions         will be much easier.     -   2. If we would like to change a traditional lamp to a color         lamp, due to traditional lamp set does not have infrared remote         function, and infrared remote function is usually installed in a         lamp set, so we do not only change a bulb, but also need to         change whole set of the lamp. Therefore, it takes time and         complicated process to renew it.         The main purpose of the invention is to provide a high power LED         color bulb that includes infrared remote function. We hope this         invention could be used to solve existed problem, therefore, we         can control high power LED multi-color lamp directly and reduce         the inconvenience of renewing a traditional lamp set.

Another purpose of this invention is that we hope the structure design can help prevent infrared sensor from being influenced by heat radiation from LED.

In order to approach above purposes, we provide techniques of infrared remote function that includes reflector, a LED module which has inner color LED chips, and a bulb cover where has installed controlling circuit board. The LED module is set behind the reflector, color LED chips are in the reflector, bulb cover is adhered to the end of reflector, and LED module is connected to the controlling circuit board. There is an infrared sensor on the controlling circuit board. On the reflector, there is a light guide hole that is from the front to the back of the reflector where is equipped an infrared sensor. This is the structure of high power LED color bulb which has infrared remote function.

In the color bulb as mentioned in previous, inside of bulb cover where has an AD adaptor which is connected with controlling circuit board. Back of the bulb cover, there are lamp joints which could be connected to a general lamp set with AC power. Two poles of lamp joints are connected with the AD adaptor.

Moreover, there is enough space to put a light guide bar through the light guide hole, and via total reflection of light guide bar to lead infrared signals directly to the infrared sensor. MAJOR COMPONENTS (1) high power LED color bulb (11) radiator chip (10) reflector (13) light guide hole (12) penetrating hole (15a)penetrating light plate (14) light guide bar (21) basic stand (16) reflector joint (23) light mixer (20) LED module (31)controlling circuit board (22) LED chips (33) infrared sensor (30) bulb cover (32) electric connector (34) lamp joint IF THERE WERE CHEMICAL FORMULA, PLEASE LISTS FORMULA WHICH CAN SHOW THE MOST SPECIFIC CHARACTERISTIC OF THE INVENTION

BRIEF DESCRIPTION OF FIGURES

FIG. 1: A dimensional diagram of the first example using high power LED color bulb

FIG. 2: A dimensional diagram of the second example using high power LED color bulb

FIG. 3: A dimensional diagram of the first example using high power LED color bulb on projecting light

FIG. 4: A partial cross-sectional view of the first example using high LED color bulb on projecting light

FIG. 5: Another partial cross-sectional view of the same example from FIG. 4 using transparent plate which causes multiple reflections

FIG. 6: A state diagram of the example which is described and explained in the FIG. 4 and FIG. 5.

FIG. 7: A partial cross-sectional view of the third example using high LED color bulb

FIG. 8: A partial cross-sectional view of the forth example using high LED color bulb

DETAILED DESCRIPTION OF THE INVENTION

According to previous creativity of technology scheme, we invented several designs whit high power LED bulb that are worked in reality. FIG. 1 is the best approaching method by using high power LED color bulb (1). As you can see in the FIG. 1, the LED includes a reflector (10), LED chips (22), a LED module (20), and a bulb cover (30) where has controlling circuit board (31) inside it.

The reflector (10) could be made in a corn or a bowl shape by metal, plastic, or other materials. Among these materials, the reflector (10) which is made by metal has the best efficient heat conduction. Moreover, outside of the reflector (10), and radiator chips (11) are added to help the reflector (10) with radiating heat. Furthermore, there is a reflecting side on the reflector (10), and behind the reflector (10), there is a reflector joint (16). In the center of the reflector joint (16), there is a penetrating hole (12). Also, the reflector (10) has a light guide hole (13) from the front to back, or can put a light guide bar (14) through the light guide hole (13). In front of the reflector (10), it also could have a penetrating light plate (15) which allow light go through. The penetrating light plate (15 a) could be a flat transparent board, or as (15 b) of FIG. 5, which could be a refractor that reflect to multiple sides.

The LED module (20) includes a basic stand (21) and LED chips (22) which is in front of basic stand (21). The basic stand (21), as shows in the FIG. 1, has several metal joints which connect with LED chips (22). Also, the LED module (20) can go through the basic stand (21) by screw to fix it with the reflector joint (16) of reflector (10), and making sure that the LED chips (22) are inside of the reflector (10). The basic stand (21) is made by metal material which has heat conductance function. The heat is caused by LED chips that conduct and extend area of heat radiation from the basic stand (21) to the reflector (10).

In the LED module (20), the second example from the FIG. 2 has better basic stand (24) than the one (21) in the FIG. 1. The color LED chips (22) are set on the basic stand (24), and there are several electric metal joint points that are set around the basic stand (24) for connecting with LED chips. The LED module (20) can be set in the reflector (10), and the LED chips (22) can be set inside of the reflector (10).

Also, regarding to the first or second figure, at least two different colors are chosen from the LED chips (22), or at least two same colors are chosen, then put phosphor to other color on some part of chips to show different color changes. The light mixer (23) could be set up in front of the LED chips (22) for radiating various light colors and approaching well mixed result of mixing light.

The bulb cover (30) which is empty cover that is able to be adhered to the back of the reflector (10) and a controlling circuit board (31) is in the bulb cover. On the board (31), there is the infrared sensor (33) behind of the light guide hole (13) or light guide bar (14). The LED module (20) can directly connect to the controlling circuit board (31) via metal joints. Or as the figure shows, using electric connector (32) that is on the board (31) as a bridge to connect the board (31) and the metal joints, and then, the LED chips (20) can joint to the board (31). The controlling circuit board (31) can connect to the lamp joint (34), and the lamp joint (34) goes through the bulb cover (30), and provide external electricity.

If the LED color bulb is applied to projecting light, as the FIG. 4 or FIG. 5 shows, it is possible to put high power LED color bulb (1) to the projecting lamp set (50), fixed it (50) on the roof or walls, and connect with external power by using the lamp joint (34). Thus, people can use infrared remote controller (40) to control whether the high power LED lamp bulb (1) stays on or off. As the FIG. 6, while controlling the infrared remote controller (40) that releases infrared signal to the high power LED bulb (1). If the light guide bar is not set in the light guide hole (13) of the reflector (10) (does not show in the figure), the infrared signal can approach to the infrared sensor directly via the light guide hole of the reflector (10), as showing in the FIG. 4 or fifth FIG. 5. If the light guide bar (14) is set in the light guide hole (13), the infrared signal can reflect light by the light guide bar (14) and send the infrared signal directly from the front to the back of the infrared sensor (33), then sending to the controlling circuit board (31). By the infrared signal which is sent from the board (31) to control whether the LED chips is turning on or off. Or it is also can be used to adjust the brightness of the color, changing modes and so on.

In the invention, the infrared sensor (33) is set on the side and in the back of the reflector (10). This design is for avoiding the influence by heat radiation that is from the LED chips. Moreover, by using the light guide bar (14) provides a precise path to the infrared signal and makes sure that the function of controller operate regularly. In addition, the invention provides a good heat radiation system by using the reflector (10) and basic stand (21) which have good heat conduct function, and to release the heat from LED chips when it is lighting on.

The FIG. 7 is the third good example of using the high power LED bulb (1). From the figure, we can understand that the high power LED bulb (1) also includes a reflector (10), a LED module (20), and a bulb cover (30′) which includes controlling circuit board built-in. Regarding to the reflector (10) which has light guide hole (13) (or light guide bar (14) is built-in), the LED module (20), and the bulb cover (30′) which has controlling circuit board (31′) and infrared sensor (33′) inside, the better of these usages are as the same in previous. The main difference from the first example is the bulb cover (30) has the AD adaptor (35′). In the back of the bulb cover (30′), there is a spiral shape lamp joint (34′). Two poles of the joint (34′) are connected to the AD adaptor (35′) separately. With this design, the LED color bulb can be set and connected directly to a general lamp set. Or as the FIG. 8, the metal lamp joint (34″) can be instead of the spiral lamp joint (34′). In hence, people not only can use the infrared remote controller to control whether the high power LED color bulb is turning on or off, but also using the controller to adjust the LED bulb's color and brightness. The operation is the same with the first example.

From the above description, it is understood that the invention is for putting the controlling circuit board and the infrared sensor directly in the bulb. Then, the people can use an old lamp set but can install the latest invention, which employs a high power LED color bulb and includes infrared remote function to control the light, including to turn on/of the light, choose colors, modes, and brightness. On the other hand, the invention uses light guide hole or light guide bar as a guide for sensing infrared signal. Due to the design, we put the infrared sensor in the back of the reflector for far away from LED chips and heat radiation from the reflector while light is turning on. It is also be able to avoid the influence to the sensing function or burning, and to make sure the function of the infrared remote controller work well.

From the previous description, the invention does have commercial benefit, creativity, and improvement which are required for applying for a patent. Therefore, it is followed by the law to provide all necessary information.

Comparing the technological design with previous LED, there are several characters:

-   -   1. The invention of high power LED color bulb, the controlling         circuit board and the infrared sensor are directly installed in         the LED bulb. Therefore, there is unnecessary to renew whole         lamp set for adding infrared remote function, so we just only         change a bulb to get this function.     -   2. With the invention, it is able to fix the infrared sensor         that is on the controlling circuit board and the board is in the         back of the reflector, to prevent heat radiation which occurs         when lighting up, and also to avoid high heat effect the sensing         function and cause infrared sensor burning. The design makes         sure that the infrared remote function could be operated         normally.

3. The invention allows people to use an infrared remote controller from far distance to control a lamp. People also can choose favor colors, set favor changing modes or level of illumination and turn on/off a light freely by controlling key of infrared remote controller. SIGNS OF MAIN COMPONENTS (1) high power LED color bulb (11) radiator chip (10) reflector (13) light guide hole (12) penetrating hole (15a) penetrating light plate (14) light guide bar (16) reflector joint (15b) penetrating light plate (21) basic stand (20) LED module (23) light mixer (22) LED chips (31) controlling circuit board (24) basic stand (33) infrared sensor (30) bulb cover (31′) controlling circuit board (32) electric connector (34′) lamp joint (34) lamp joint (35′) AD adaptor (30′) bulb cover (40) infrared remote controller (33′) infrared sensor (50) lamp set (34″) lamp joint 

1. A high power LED color bulb which has infrared remote function. It includes a reflector, a LED module which has LED chips, and a bulb cover which has a controlling circuit board. Behind the reflector, there is a reflector joint with a penetrating hole, and another light guide hole on the reflector. The LED module has a basic stand which is connected with the reflector and the LED chips which is in front of the basic stand. The basic stand has metal joints which connect with the LED chips. The LED chips have at least 2 LED chips. The bulb cover is connected behind the reflector. The controlling circuit board includes an infrared sensor which is behind the light guide hole. Moreover, the LED module metal joints are connected to the controlling circuit board, and the board is connected to the bulb joint. This is the structure of the high power LED color bulb which has the infrared remote function.
 2. The reflector of the item which is described in the previous point has a light guide bar in a light guide hole.
 3. The bulb cover of the item which is mentioned in the first point of this session has an AD adaptor inside of the bulb cover and connects to the controlling circuit board. The bulb joints are behind the bulb cover, and there are two poles of the bulb joints connected to the AD adaptor separately.
 4. The reflector of the item mentioned in the third point of this session has a light guide hole with a light guide bar.
 5. The LED chips of the item which is mentioned in the 1, 2, 3, or 4 point of this session has alight mixer in front of it.
 6. The controlling circuit board of the item which is mentioned in the 1, 2, 3, or 4 point of this session has electric connectors for connecting with metal joints of LED module.
 7. The reflector of the item which is mentioned in the 1, 2, 3, or 4 point of this session is made by metal materials with radiator chips which have functions of heat radiation and conducting heat.
 8. In front of the reflector of the item which is mention in the 1, 2, 3, or 4 point of this session, there is a penetrating light plate.
 9. The basic stand of the LED module of the item which is mentioned in the 1, 2, 3, or 4 point of this session is made by metal materials and by using screws to fix the basic stand to the reflector. 